Smoked Bologna [ A Quick + Easy Traeger Recipe ] - Crave The Good (2024)

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Smoked bologna is a quick and easy smoker recipe for a deliciously smoked log of bologna perfect for fried bologna and bologna sandwiches!

You just can’t beat a good bologna sandwich. This is a fact of life.

You know what makes a good bologna sandwich great? Smoked bologna!

This smoked bologna recipe is dedicated to greateness.

Smoked Bologna [ A Quick + Easy Traeger Recipe ] - Crave The Good (1)
Jump to:
  • Tips + Tricks
  • Key ingredients
  • How to smoke bologna
  • How to use smoked bologna
  • Storage and batch information
  • More smoked recipes to love
  • Recommened equipment
  • 📖 Printable Recipe

Tips + Tricks

No. 1 –> Resist the urge to rub! When applying rub to your bologna chub, avoid rubbing if at all possible, despite the cross cuts in the skin, this is still a smooth piece of meat and touching it will actually pull the rub right off. Try sprinkling it and then placing on the smoker.

No. 2 –> If you’re planning on eating the bologna hot off the smoker, use a sharp knife and cut it thick for bologna burgers or cube it into little bite-sized morsels! If you’re serving it cold, allow the bologna to cool in the fridge overnight before slicing with a meat slicer, or a sharp knife.

No. 3 –> Put your bologna chub in a cookie sheet when you’re applying rub – this keeps the rub contained while you’re sprinkling the rub mixture onto the bologna. Not only does it make clean up a breeze, it’s also perfect for carrying your bologna to the smoker.

Smoked Bologna [ A Quick + Easy Traeger Recipe ] - Crave The Good (2)

Key ingredients

Bologna – Buy your bologna in a chub. Not only is it required, but it’s also much more cost effective to buy a large quantity (in my experience). If you’re having trouble finding a whole chub vs sliced bologna, ask at the deli counter.

Mustard – In this recipe, just like my smoked pork picnic roast, yellow mustard acts as a binder, don’t worry, it won’t give off a strong mustard flavor, it’s just gonna help stick that delicious rub to the bologna!

Rub – This recipe works with any rub, you can use store-bought, I used Traeger Coffee Rub this time, but I have used my smoked brisket rub in the past and it all works.

Smoked Bologna [ A Quick + Easy Traeger Recipe ] - Crave The Good (3)

How to smoke bologna

  1. Preheat your smoker to 225f.
  2. Meanwhile, prepare the bologna chub by scoring 1/4 – 3/8″ cuts into the outside. This can be done in a checked or crosshatch pattern. These score marks will help to hold rub on the bologna, they will also spread open during cooking allowing better smoke penetration.
  3. Rub the entire chub, including ends with mustard.
  4. Mix the brown sugar and your favorite BBQ rub in a medium bowl, then sprinkle it on the bologna. Avoid rubbing at this point, as too much handling will pull the rub off the bologna.
  5. Smoke the bologna directly on the grate for your smoker, we usually use the middle rack for this recipe, at 225f for 3 – 4 hours, or until the rub is a deep brown and crispy.
  6. Remove the chub from the smoker and allow it to cool on a cooling rack for at least a few minutes before slicing!
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Smoked Bologna [ A Quick + Easy Traeger Recipe ] - Crave The Good (5)
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Smoked Bologna [ A Quick + Easy Traeger Recipe ] - Crave The Good (10)

How to use smoked bologna

  • Smoked bologna can be served hot right off the smoker in thick slices like a bologna burger.
  • It can be cubed and skewered on toothpicks for a tasty appetizer.
  • It can be cooled and sliced for cold bologna sandwiches.
  • Or thick-cut for fried bologna sandwiches.
Smoked Bologna [ A Quick + Easy Traeger Recipe ] - Crave The Good (11)
Smoked Bologna [ A Quick + Easy Traeger Recipe ] - Crave The Good (12)

Storage and batch information

Storage:

Smoked bologna will keep in your fridge for 4-5 days, but I wouldn’t keep it in there much longer than that.

If you need longer-term storage, you can either slice the chub into smaller chubs or use a meat slicer to make sandwich slices and freeze in reasonable sized portions. I like to vacuum seal mine and store in the freezer for later use. Vacuum sealed smoked bologna will keep in the freezer for 6-12 months no problem!

Batch information:

This recipe can be halved or doubled, easily!

We used a 4 kg bologna chub (nearly 9 lbs, for our American friends). This makes A LOT of smoked bologna, but somehow it always disappears. Between gifting chunks to friends and family to the kids’ lunches, it gets eaten!

More smoked recipes to love

Recommened equipment

Pellet Grill –I have, love, and use extensively aTRAEGER TIMBERLINE 1300. I have zero qualms with recommending this unit to anyone looking to purchase a smoker. We absolutely love ours!Check out all the greatSMOKED RECIPESwe’ve developed.

Meat slicer – If you’re planning on making smoked bologna sandwiches, a meat slicer comes in so handy! We use ours for so many things, including home-smoked bacon, beef jerky, slicing up leftover smoked turkey, or double-smoked ham.

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Smoked Bologna [ A Quick + Easy Traeger Recipe ] - Crave The Good (18)

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📖 Printable Recipe

Smoked Bologna [ A Quick + Easy Traeger Recipe ] - Crave The Good (19)

Smoked Bologna

Allyson Letal

Transform your sandwiches with a smoked bologna recipe featuring a simple yet flavorful mix of brown sugar and BBQ sauce. This combination creates a caramelized exterior, adding a delicious twist to your classic bologna sandwich.

5 from 2 votes

Print Recipe Pin Recipe

Prep Time 5 minutes mins

Cook Time 3 hours hrs

Total Time 3 hours hrs 5 minutes mins

Course Smoked

Cuisine American

Servings 100 slices

Calories 159 kcal

Ingredients

  • 1 4 kg bologna chub
  • 3 to 4 tablespoons yellow mustard
  • ½ cup packed brown sugar
  • ¼ cup BBQ rub

Instructions

  • Preheat your smoker to 225f.

  • Meanwhile, prepare the bologna chub by scoring 1/4 – 3/8" cuts into the outside. This can be done in a checked or crosshatch pattern. These score marks will help to hold rub on the bologna, they will also spread open during cooking allowing better smoke penetration.

  • Rub the entire chub, including ends with 3 to 4 tablespoons yellow mustard.

  • Mix the ½ cup packed brown sugar and ¼ cup BBQ rub in a medium bowl, then sprinkle it on the bologna. Avoid rubbing at this point, as too much handling will pull the rub off the bologna.

  • Smoke the bologna directly on the grate for your smoker at 225f for 3 – 4 hours, or until the rub is a deep brown and crispy.

  • Remove the chub from the smoker and allow it to cool on a cooling rack for at least a few minutes before slicing.

Notes

Storage:

Smoked bologna will keep in your fridge for 4-5 days.

If you need longer-term storage, you can either slice the chub into smaller chubs or use a meat slicer to make sandwich slices and freeze in reasonably sized portions. Vacuum sealed bologna will keep in the freezer for 6-12 months.

Batch information:

This recipe can be halved or doubled, easily!

We used a 4 kg bologna chub (nearly 9 lbs, for our American friends). This makes A LOT of smoked bologna, but somehow it always disappears. Between gifting chunks to friends and family to the kids’ lunches, it gets eaten

Nutrition

Serving: 1gCalories: 159kcalCarbohydrates: 4gProtein: 8gFat: 12gSaturated Fat: 5gPolyunsaturated Fat: 1gMonounsaturated Fat: 5gCholesterol: 30mgSodium: 485mgPotassium: 161mgFiber: 0.04gSugar: 3gVitamin A: 47IUVitamin C: 0.4mgCalcium: 45mgIron: 1mg

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Smoked Bologna [ A Quick + Easy Traeger Recipe ] - Crave The Good (2024)

FAQs

How long does it take to smoke a bologna? ›

Fire up a smoker or grill to 225°F (105°C), adding chunks of smoking wood chunks when at temperature. When the wood is ignited and producing smoke, place bologna in the smoker or grill, and smoke until outside has darkened, 2 to 3 hours. Remove from smoker, let cool for 5 to 10 minutes, then slice and serve.

What temperature is bologna done at? ›

Since bologna is already cooked, you don't need to follow a certain temperature protocol, but I do always try to get the interior temperature above 145 degrees F (be sure to use an instant-read thermometer to get an accurate reading) so the bologna isn't sitting in the food bacteria growth danger zone when serving.

How do you smoke bologna on a Pit Boss pellet grill? ›

Set the temperature to 225°F and allow the grill to preheat for about 15 minutes. Once the grill is ready, place the seasoned bologna directly on the grill grates. Close the lid of the grill and let the bologna smoke for approximately 2-3 hours.

How long will smoked bologna last in the fridge? ›

Fridge Storage Practices

For unopened packages of bologna, they should be kept in the refrigerator, which typically allows them to last up to 2 weeks. Once the package is opened, it's advisable to consume the bologna within 3 to 5 days.

What is the perfect temperature for smoking meat? ›

To get the best out of your smoker, the temperature should be between 225 and 250 °F (107 and 121 °C). Ensure you confirm the internal temperature of the food until you are sure it's done. Don't consume meat that's below 145 °F (63 °C) for safety reasons.

What is the quickest piece of meat to smoke? ›

So if you're looking for a cut of beef to smoke quickly, Chuck Eye and Tenderloin are perfect options for you!

What goes well with smoked bologna? ›

The most typical are sliced white bread and hamburger buns. The soft texture and sweetness of the bread adds the perfect combo to these thick bologna sandwiches. Top the bologna slices with coleslaw and BBQ sauce for a delicious bite.

How long is smoked bologna good for? ›

Its lifespan is similar and best enjoyed within 7 days after opening. Ring bologna is another variety. Because it's made with a blend of spices and is smoked, it can last around 75 days when vacuum sealed, but only 7 days once opened.

Is bologna a good meat to eat? ›

Bologna is generally highly-processed meat from low-quality sources and should be eaten in moderation alongside a balanced diet of fruits and vegetables. The World Health Organization has classified processed meat as a Group 1 carcinogenic, alongside cigarettes and alcohol [*].

Do you flip meat on a pellet smoker? ›

A large cooking area may need you to flip and rotate your meat to ensure it cooks evenly. Some food smokers will have cold and warm parts, especially if you use indirect heat to cook your meat.

How to tell if smoked meat is bad? ›

If the meat looks brown and crispy, it is still safe to eat. If there are any green, yellow, or other colored spots on the meat, it could be spoiled. Smelling your smoked meat is another way to tell if it has gone bad. If your meat is still good, it should give off a smoky flavor.

Can I eat bologna that was left out overnight? ›

If you reheat food that was forgotten on the counter overnight or was left out all day, will it be safe to eat? TWO HOURS is the MAXIMUM time perishable foods should be at room temperature (ONE HOUR at temperatures 90 degrees F and higher). This INCLUDES the time they're on the table during your meal.

Can you leave smoked meat out overnight? ›

Smoking was one of the more common methods of meat preservation before refrigerators and freezers became common appliances. Smoked meat will last longer than raw or even when cooked by other methods. I wouldn't recommend leaving it out once it cools off simply out of the possibility of any food-borne illness.

What meat to smoke in 3 hours? ›

BBQ Smoking Times and Temperatures Chart
Type of MeatSmoking Temp*Time to Complete
Chicken Quarters2503 hours
Whole Turkey (12 lb.)2406.5 hours
Turkey Leg2504 hours
Meat Loaf250–3003 hours
10 more rows

What are the hardest meats to smoke? ›

Brisket is the holy grail of smoking. Everyone from competitive cooks to dedicated pit masters and barbecue enthusiasts agree that beef brisket is the hardest meat to get right. Since it's lean and doesn't have as much fat content, it has to be cooked just right to transform it into a tender piece of smoked meat.

What meat takes 2 hours to smoke? ›

Pork smoking times and temperatures

A typical estimate for pork butt cooking time is 2 hours per pound of pork.

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